Samen Zob

Specialized Casting of Industrial & Mining Parts

RUS
Per

Orders: +9821-22765298

Contact US

Samen Zob

Specialized Casting of Industrial & Mining Parts

RUS
Per
Contact US

Samen Zob

Specialized Casting of Industrial & Mining Parts

RUS
Per
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 or
Contact US

Orders: +9821-22765298

How We Work

Manufacturing Processes

Workflow

Samen Zob’s manufacturing operations follow a continuous, structured workflow that connects every stage of casting into a unified production stream. From the earliest steps of pattern engineering and mold preparation to controlled melting, precise pouring, microstructure-managed solidification, and detailed finishing operations, each phase is executed by specialized teams using advanced equipment. This integrated approach ensures stable process flow, reduces variability, and delivers cast components that meet strict dimensional, metallurgical, and performance requirements for demanding industrial applications.

Our Production Stages

Every casting project at Samen Zob moves through a clearly defined set of production stages, each designed to maintain precision, material integrity, and consistent process flow. These steps ensure that raw metal, engineered patterns, controlled melting, and final finishing all work together as a coordinated workflow. By managing each phase with specialized teams and modern equipment, the company delivers reliable, repeatable results across components of varying size, geometry, and performance requirements.

Cutting and Finishing Operations

After cooling, castings undergo cutting, grinding, and finishing operations to remove excess material and achieve required dimensional tolerances. These steps ensure smooth surfaces, precise geometry, and readiness for machining or final use.

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Quality Control Laboratory

Every component passes through metallurgical testing, dimensional checks, mechanical evaluations, and nondestructive inspections. The QA laboratory ensures each product meets international quality standards before final approval and delivery.

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Casting Products Manufacturing

A wide range of steel, iron, and alloy components — from crusher parts to pump bodies and industrial valves — are produced using high-precision molding techniques.

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Casting Design and Pattern Engineering

The process begins with engineering design and the development of accurate patterns based on technical requirements, material specifications, and expected performance. Precision in this stage ensures proper cavity geometry, dimensional accuracy, and optimal casting behavior for the final component.

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Molding and Pattern Assembly

Molds are prepared and assembled using controlled procedures that guarantee correct cavity formation, surface integrity, and reliable mold stability. Proper mold assembly plays a critical role in delivering consistent quality during the pouring and solidification stages.

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Solidification Process

The cooling and solidification phase is carefully monitored to control grain structure, minimize shrinkage, and prevent internal defects. Proper solidification management directly affects the mechanical properties and long-term performance of the casting.

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Casting Pouring

Molten metal is poured under tightly controlled temperatures and flow conditions to ensure uniform filling and prevent turbulence or premature cooling. This step is executed by trained operators using specialized equipment to maintain safety and process reliability.

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Integrated Outcome

Together, these stages form a continuous and interconnected manufacturing cycle that allows Samen Zob to maintain full control over quality, timing, and technical accuracy. By coordinating design, molding, melting, pouring, solidification, finishing, and laboratory testing within a unified system, the company ensures that each component is produced with stable performance and meets the demanding standards of modern industrial applications.