Samen Zob

Specialized Casting of Industrial & Mining Parts

Precision Industrial Castings

Industrial Casting

Industrial casting is one of the most important manufacturing processes in modern industry, enabling the production of complex components with high precision. From small mechanical parts to large metal structures, industrial casting services play a key role in improving product quality and reducing production costs. Using advanced techniques and modern equipment, manufacturers can deliver orders with speed, accuracy, and consistency—meeting the ever-growing needs of various industrial sectors.

What Is Casting and Why Is It Important?

Casting is a process in which molten metal is poured into a mold to produce components with precise shapes and dimensions. In simple terms: A casting factory is a facility where molten metals are poured into engineered molds to manufacture industrial parts with accurate geometry.

This process holds significant importance across multiple industries.
In automotive manufacturing, many engine and chassis components are produced through casting.
In oil & gas, high-resistance pumps and valve parts depend heavily on casting.
In heavy machinery, the production of gears and housings is nearly impossible without this method.

Casting Applications Across Industries

General Industrial Applications

This manufacturing method is widely used across various industries to produce strong and reliable components. Many automotive engine parts, pump and valve components for oil & gas, and heavy-machinery elements are manufactured through casting. Cast-iron components, in particular, are favored for their strength and longevity.

Definition of Casting

Casting is a manufacturing method in which molten metal is poured into a mold and allowed to solidify, forming a part with precise shape and dimensions. It is considered one of the core processes in metal manufacturing.

Why Industries Rely on Casting

Many industrial sectors rely on casting because it enables the production of durable, complex components with consistent quality and lower production costs.

Industrial Casting Process (Step-by-Step)

Mold Preparation
The mold is prepared based on the required dimensions and geometry to ensure precision in the final part.
Metal Melting
Selected metals are melted at specific temperatures. Using advanced furnaces and strict temperature control ensures high-quality results and stable metal properties.
Pouring the Molten Metal
The molten metal is carefully poured into the mold to fill all geometric details. Proper pouring prevents defects, hollow sections, or air pockets.
Cooling & Part Removal
After cooling, the solidified part is removed from the mold and prepared for machining or finishing.
Machining & Final Finishing
The part undergoes surface finishing, trimming, and fine machining to achieve precise dimensions and a clean surface.
Quality Control & Defect Inspection
Finished parts undergo multiple inspections—including visual checks, hardness tests, and non-destructive methods—to identify defects such as porosity, cracks, or incomplete filling.

Types of Casting Methods

Sand Casting

Uses sand molds; cost-effective for large or medium components.

Modern Casting

Uses permanent metal molds; suitable for mass-production of small/medium components with high accuracy.

Centrifugal Casting

Ideal for cylindrical parts using centrifugal force; produces high-quality tubular shapes.

Steel & Stainless-Steel Casting

Used to produce high-strength industrial components from specialized alloys.

Extended Production Steps & Material Preparation

Raw Material Preparation

Metals and auxiliary materials are carefully selected and prepared. Purity, temperature readiness, and mold materials must be optimized to ensure defect-free casting.

Controlled Melting Conditions

Metals are melted at controlled temperatures using modern furnaces. Safety measures and protective equipment are essential during high-heat operations.

Pouring & Solidification Accuracy

Precision during pouring and controlled cooling ensures consistent strength and dimensional accuracy in the final product.

Industrial Casting Services at Samen Zob

Custom Industrial Component Production

Manufacturing based entirely on customer drawings and technical specifications, enabling precision and durability.

Custom Mold Design & Fabrication

Tailored molds enhance dimensional accuracy and minimize material waste.

Technical Consultation & Support

Expert guidance across all stages—from design to production troubleshooting.

Why Choose Samen Zob?

Choosing our industrial casting services means benefiting from modern equipment, expert engineers, customizable production processes, and strict quality-control standards. We deliver durable, precise parts—on time and according to industrial specifications.

Our Industrial Capabilities

Expertise & Industry Experience

Years of successful projects in automotive, oil & gas, and heavy machinery ensures consistent quality and expert consultation.

Ability to Produce Small & Large Components

We manufacture a wide range of parts, from small precision components to large industrial structures—fully aligned with customer specifications.

Quality Assurance & On-Time Delivery

Rigorous inspections, technical evaluations, and accurate production planning guarantee reliable, defect-free components.

Frequently Asked Questions (Industrial Casting)

What is casting and what is it used for?

Casting is the process of pouring molten metal into a mold to create components with precise shape and dimensions…

What are the common casting methods?

Sand casting, permanent-mold casting, centrifugal casting, and steel casting…

How much time and cost does production require?

Raw material preparation, melting, pouring, cooling, finishing, and final quality control…

Do you also design molds?

Yes—custom mold design ensures accuracy, reduces waste, and enables production of complex geometries.

Order Industrial Casting Services

You can easily submit your request for industrial casting services and high-quality component manufacturing. With expert consultation, modern equipment, and strict standards, we ensure accurate, durable, and reliable production. Our online order form allows you to submit project details, drawings, and specifications—while our support team guides you through each production step.